Ümit Tunç
409 lines
13 KiB
PHP
409 lines
13 KiB
PHP
<?php
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/**
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* @api-readonly
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* Returns repair table statistics
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*/
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use Carbon\Carbon;
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// Increase memory and time limits for heavy queries
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ini_set('memory_limit', '1024M');
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set_time_limit(300);
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function sortByWeekNumber($a, $b) {
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$dayOfWeek = Carbon::MONDAY;
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$aDate = Carbon::now()->setISODate((int) substr($a, 3), (int) substr($a, 0, 2), $dayOfWeek);
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$bDate = Carbon::now()->setISODate((int) substr($b, 3), (int) substr($b, 0, 2), $dayOfWeek);
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return $aDate->timestamp - $bDate->timestamp;
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}
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$logs = log_test_types();
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$defectTypeByWelder = [];
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$defectTypeByNPS = [];
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$defectTypeByMaterial = [];
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$mostCommonDefectType = [];
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$weeklyStatusBWJoints = [];
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$weeklyStatusSWJoints = [];
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$weeklyResultByLogType = [];
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$repairCount = [];
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$notRepairCount = [];
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$materialRepairCount = [];
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$materialNotRepairCount = [];
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// Load materials for short_name lookup
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$materialsMap = [];
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$materials = db("materials")->select("ru_group", "short_name")->get();
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foreach($materials as $mat) {
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if(!empty($mat->ru_group)) {
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$materialsMap[$mat->ru_group] = $mat->short_name ?? $mat->ru_group;
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}
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}
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$welderLocations = welder_locations();
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$defects = defects();
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$defect_names = defect_names();
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$data = [];
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$total = 0;
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$targetRate = (int) setting("repair_table_target_rate");
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$results = db("results")->select("title");
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$results = $results->get()->pluck("title")->toArray();
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if(getisset("d1")) {
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$start = Carbon::parse(get("d1"));
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$end = Carbon::parse(get("d2"));
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} else {
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$now = Carbon::now();
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$start = $now->subMonths(2)->startOfMonth();
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$end = Carbon::now()->endOfMonth();
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}
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foreach($logs AS $logType => $log) {
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$logQuery = db($log);
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$logQuery = $logQuery->get();
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foreach($logQuery AS $query) {
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$testDate = $logType . "_test_date";
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$testLabs = "test_laboratory_" . $logType;
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if(isset($query->$testDate))
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{
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if(!rejected_date($query->$testDate)) {
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$weekNumber = date("W/Y", strtotime($query->$testDate));
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$carbonTestDate = Carbon::parse($query->$testDate);
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if($carbonTestDate->between($start, $end)) {
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foreach($results AS $result) {
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if(!isset($weeklyStatusBWJoints[$weekNumber][$result]))
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$weeklyStatusBWJoints[$weekNumber][$result] = 0;
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if(!isset($weeklyStatusSWJoints[$weekNumber][$result]))
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$weeklyStatusSWJoints[$weekNumber][$result] = 0;
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}
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$result = $logType . "_result";
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if(isset($query->nps_1))
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{
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// Normalize NPS value (e.g., "0.5" and "0.50" should be treated as same)
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$normalizedNps = is_numeric($query->nps_1) ? (string) floatval($query->nps_1) : $query->nps_1;
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if(!isset($repairCount[$normalizedNps]))
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$repairCount[$normalizedNps] = 0;
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if(!isset($notRepairCount[$normalizedNps]))
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$notRepairCount[$normalizedNps] = 0;
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if(!in_array($query->$result, ['', "Accept / Годен"]))
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{
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$repairCount[$normalizedNps]++;
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}
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if(in_array($query->$result, ["Accept / Годен"]))
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{
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$notRepairCount[$normalizedNps]++;
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}
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}
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// Material group repair rate tracking
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if(isset($query->ru_material_group_1) && !empty($query->ru_material_group_1)) {
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$ruGroup = $query->ru_material_group_1;
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if(!isset($materialRepairCount[$ruGroup]))
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$materialRepairCount[$ruGroup] = 0;
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if(!isset($materialNotRepairCount[$ruGroup]))
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$materialNotRepairCount[$ruGroup] = 0;
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if(!in_array($query->$result, ['', "Accept / Годен"])) {
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$materialRepairCount[$ruGroup]++;
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}
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if(in_array($query->$result, ["Accept / Годен"])) {
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$materialNotRepairCount[$ruGroup]++;
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}
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}
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if($query->type_of_welds == "BW") {
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if($query->$result != "") {
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$weeklyStatusBWJoints[$weekNumber][$query->$result]++;
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}
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}
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if($query->type_of_welds == "SW") {
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if($query->$result != "") {
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$weeklyStatusSWJoints[$weekNumber][$query->$result]++;
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}
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}
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}
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}
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}
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uksort($weeklyStatusBWJoints, 'sortByWeekNumber');
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uksort($weeklyStatusSWJoints, 'sortByWeekNumber');
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foreach($defects AS $defect) {
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if(!isset($mostCommonDefectType[$defect]))
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$mostCommonDefectType[$defect] = 0;
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if(array_key_exists("real_welder_1", (Array) $query)) {
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if(strlen($query->real_welder_1) == 4) {
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if(!isset($defectTypeByWelder["x"][$query->real_welder_1][$defect]))
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$defectTypeByWelder["x"][$query->real_welder_1][$defect] = 0;
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if(isset($query->nps_1)) {
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// Normalize NPS value for defect type grouping
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$normalizedNpsDefect = is_numeric($query->nps_1) ? (string) floatval($query->nps_1) : $query->nps_1;
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if(!isset($defectTypeByNPS["x"][$normalizedNpsDefect][$defect]))
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$defectTypeByNPS["x"][$normalizedNpsDefect][$defect] = 0;
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}
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// Material group (ru_material_group_1) tracking
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if(isset($query->ru_material_group_1) && !empty($query->ru_material_group_1)) {
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$ruGroup = $query->ru_material_group_1;
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if(!isset($defectTypeByMaterial["x"][$ruGroup][$defect]))
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$defectTypeByMaterial["x"][$ruGroup][$defect] = 0;
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}
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if(array_key_exists($defect, (Array) $query)) {
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if(!is_null($query->$defect)) {
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$defectArray = explode(",", $query->$defect);
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$defectCount = count($defectArray);
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$defectTypeByWelder["x"][$query->real_welder_1][$defect] += $defectCount;
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if(isset($query->nps_1)) {
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$normalizedNpsDefect = is_numeric($query->nps_1) ? (string) floatval($query->nps_1) : $query->nps_1;
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$defectTypeByNPS["x"][$normalizedNpsDefect][$defect] += $defectCount;
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}
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// Material group defect count
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if(isset($query->ru_material_group_1) && !empty($query->ru_material_group_1)) {
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$ruGroup = $query->ru_material_group_1;
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$defectTypeByMaterial["x"][$ruGroup][$defect] += $defectCount;
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}
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$mostCommonDefectType[$defect] += $defectCount;
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$total += $defectCount;
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}
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}
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}
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} else { // real_welder
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}
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}
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}
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}
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$defectTypeByWelderRows = [];
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foreach($defectTypeByWelder AS $contractor => $data) {
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foreach($data AS $welder => $subData) {
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$welderId = get_welder_id($welder);
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$welderInfo = get_welder_info($welderId);
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if($welderInfo)
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{
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$welderName = $welderInfo->welder_name_ru;
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$welderCompany = $welderInfo->company;
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$rowData = [
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'company' => $welderCompany,
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'welder' => $welderName,
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'naks_no' => $welderId,
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'status' => @$welderLocations[$welder],
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];
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foreach($subData AS $defectName => $defectValue) {
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$rowData[$defectName] = $defectValue;
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}
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$defectTypeByWelderRows[] = $rowData;
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}
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}
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}
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$defectTypeByNPSRows = [];
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foreach($defectTypeByNPS AS $contractor => $data) {
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foreach($data AS $nps => $subData) {
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try {
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$repairRate = round($repairCount[$nps] * 100 / ($notRepairCount[$nps] + $repairCount[$nps]), 2);
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} catch (\Throwable $th) {
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$repairRate = 0;
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}
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$rowData = [
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'nps' => $nps,
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'repair_rate' => "$repairRate %"
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];
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foreach($subData AS $defectName => $defectValue) {
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$rowData[$defectName] = $defectValue;
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}
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$defectTypeByNPSRows[] = $rowData;
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}
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}
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$defectTypeByMaterialRows = [];
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foreach($defectTypeByMaterial AS $contractor => $data) {
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foreach($data AS $ruGroup => $subData) {
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try {
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$repairRate = round($materialRepairCount[$ruGroup] * 100 / ($materialNotRepairCount[$ruGroup] + $materialRepairCount[$ruGroup]), 2);
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} catch (\Throwable $th) {
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$repairRate = 0;
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}
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// Get short_name from materials map
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$shortName = $materialsMap[$ruGroup] ?? $ruGroup;
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$rowData = [
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'ru_group' => $ruGroup,
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'short_name' => $shortName,
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'repair_rate' => "$repairRate %"
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];
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foreach($subData AS $defectName => $defectValue) {
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$rowData[$defectName] = $defectValue;
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}
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$defectTypeByMaterialRows[] = $rowData;
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}
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}
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$mostCommonDefectTypeRows = [];
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foreach($mostCommonDefectType AS $type => $value) {
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try {
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$percent = round($value * 100 / $total, 2);
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} catch (\Throwable $th) {
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$percent = 0;
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}
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if($percent != 0 ) {
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$rowData = [
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'defect_exp' => $defect_names[array_search($type, $defects)],
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'defect_type' => ucfirst($type),
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'qty' => $value,
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'percent' => $percent,
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];
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$mostCommonDefectTypeRows[] = $rowData;
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}
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}
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// Sort by percent ascending (smallest to largest)
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usort($mostCommonDefectTypeRows, function($a, $b) {
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return $a['percent'] <=> $b['percent'];
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});
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$weeklyStatusBWJointsRows = [];
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$weeklyStatusBWJointsChart = [];
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$weeklyStatusSWJointsRows = [];
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$weeklyStatusSWJointsChart = [];
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foreach($weeklyStatusBWJoints AS $weekNumber => $data) {
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$rowData = [
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'Week' => $weekNumber,
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];
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foreach($data AS $result => $value) {
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$rowData[$result] = $value;
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}
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$pay = ($data['Reject / Reject'] + $data['Repair / Ремонт'] + $data['Cut / Резать']);
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$payda = ($data['Reject / Reject'] + $data['Repair / Ремонт'] + $data['Cut / Резать'] + $data['Accept / Годен']);
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try {
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$rejectRate = round($pay * 100 / $payda, 2);
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} catch (\Throwable $th) {
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$rejectRate = 0;
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}
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$rowData['REJ Rate'] = $rejectRate;
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$weeklyStatusBWJointsRows[] = $rowData;
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$weeklyStatusBWJointsChart[] = ['week' => $weekNumber, 'rate' => $rejectRate, 'default' => $targetRate];
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}
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foreach($weeklyStatusSWJoints AS $weekNumber => $data) {
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$rowData = [
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'Week' => $weekNumber,
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];
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foreach($data AS $result => $value) {
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$rowData[$result] = $value;
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}
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try {
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$rejectRate = round($data['Repair / Ремонт'] * 100 / $data['Accept / Годен']);
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} catch (\Throwable $th) {
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$rejectRate = 0;
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}
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$rowData['REJ Rate'] = $rejectRate;
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$weeklyStatusSWJointsRows[] = $rowData;
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$weeklyStatusSWJointsChart[] = ['week' => $weekNumber, 'rate' => $rejectRate, 'default' => $targetRate];
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}
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$json['defectTypeByWelder'] = $defectTypeByWelderRows;
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$json['defectTypeByNPS'] = $defectTypeByNPSRows;
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$json['defectTypeByMaterial'] = $defectTypeByMaterialRows;
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$json['mostCommonDefectType'] = $mostCommonDefectTypeRows;
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$json['weeklyStatusBWJoints'] = $weeklyStatusBWJointsRows;
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$json['weeklyStatusBWJointsChart'] = $weeklyStatusBWJointsChart;
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$json['weeklyStatusSWJoints'] = $weeklyStatusSWJointsRows;
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$json['weeklyStatusSWJointsChart'] = $weeklyStatusSWJointsChart;
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echo json_encode_tr($json);
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?>
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